Design, Analysis & Manufacturing

Here at Zebulon, we're always hard at work behind the scenes on various projects. We have the capabilities to design small or comprehensive parts, analyze current and proposed vehicle systems, as well as manufacture anything required to meet a project's goals. Be it aerodynamics, kinematics, mechanical design or just conceptualizing a project, we can help!


  • Mechanical systems and components
  • Aerodynamic surfaces and components
  • Vehicle kinematics
  • Fixtures & custom tools


  • Structural & stiffness (FEA and physical testing)
  • Aerodynamics (CFD, wind tunnel, straight line testing)
  • Vehicle kinematics


  • CNC machining (5 axis mill, lathe, waterjet/laser cutting)
  • Additive manufacturing
  • Composites
  • Welding

Racing Specific:

  • Event planning
  • Trackside race engineering
  • Post event reporting
  • Driver development & training
  • Race strategy planning and execution
  • Lap simulation